guitar pedal/small enclosures - screws?

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Hi, anyone up on screw sizes for small alu enclosures? I have a couple of boxes (mis-drills i got cheap of a boutique builder guy) without screws and the ones i have (6/32? from Tayda i think) are too big...

total numpty about engineering stuff so can anyone suggest what size i need to look for? No decent hardware shops around here and dont want to waste ~4/5 quid on ten or so screws that maybe wrong.

Cheers.

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Hammond 1590 range seems to be 6/32, so yeah, that's what you'd be led to expect (see data sheet on this page)

https://uk.farnell.com/hammond/1591ms10 ... dp/1876896

However, mileages seem to vary

https://www.diystompboxes.com/smfforum/ ... ic=94672.0

Batteries not inside? Superglue them shut. :)
An idiot on Set Theory:
"In some cases there is an object called red that contains everything that is red. In much the same way a pot is a plate."

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Oh, those things above are bolts. Screws are slightly different. The difference is in the hole they go in. Screws go in rough material and have a pointy end, bolts into nuts (or equivalent tapped holes) and have a flat end.

Some screws:
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whyterabbyt wrote: Sun Oct 19, 2025 1:42 pm Hammond 1590 range seems to be 6/32, so yeah, that's what you'd be led to expect (see data sheet on this page)
That's the general opinion I'm getting and the other enclosures I have all seem to be the same.*And* the screws seem to be that size going by my cheapo calipers. So it's just these other boxes I have are different/smaller.
Batteries not inside? Superglue them shut. :)
Yeah, the thought crossed my mind :)
BertKoor wrote: Sun Oct 19, 2025 4:00 pm Oh, those things above are bolts. Screws are slightly different. The difference is in the hole they go in. Screws go in rough material and have a pointy end, bolts into nuts (or equivalent tapped holes) and have a flat end.
You're quite correct but (maybe wrongly) people seem to refer to bolts that go into chassis, cage nuts in racks, boxes like these etc as screws. So I was going with the flow... :) But your sugestion of an assortment pack seems an option, thanks.

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BertKoor wrote: Sun Oct 19, 2025 4:00 pm Screws go in rough material and have a pointy end, bolts into nuts (or equivalent tapped holes) and have a flat end.
ahem. not quite. ;)

bolts only go in nuts. screws do go into ' tapped holes'.
https://www.theengineeringchoice.com/what-is-the-difference-between-bolt-and-screw/ wrote:Bolt vs. Screw: Definitions

Let’s begin with a couple of definitions provided by the CBP which are quoted from ANSI-ASME B18.2.1:

Bolt: A bolt is an externally threaded fastener designed for insertion through the holes in assembled parts, and is normally intended to be tightened or released by torquing a nut.
Screw: A screw is an externally threaded fastener capable of being inserted into holes in assembled parts, of mating with a preformed internal thread or forming its own thread, and of being tightened or released by torquing the head.

A bolt is meant to be used with a nut, and it is tightened by torquing the nut. A screw is designed to be used in either a preformed or threaded hole, or it is capable of forming its own threaded hole. A screw is designed to be tightened by torquing the head.
For an alumnium enclosure, we're talking what's called 'machine screws'.
https://uk.rs-online.com/web/content/discovery/ideas-and-advice/machine-screws-guide wrote:Machine screws are almost always blunt-ended (flat-tipped), unlike many other screw types which taper to a sharp point at the tip
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You use a machine screw by drilling or tapping it into a pre-drilled hole or nut, using either a manual or powered screwdriver
An idiot on Set Theory:
"In some cases there is an object called red that contains everything that is red. In much the same way a pot is a plate."

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Pedantry aside (admitted, I started) there's endless possibilities what matches.

Before you hit the "order now" button on a box of assorti screws/bolts, I'd first ask around at friends & family. I personally don't throw away much old screws of stuff I have disassembled. I have cans & boxes full of metal bits & bobs. I imagine many tinkerers have. Asking costs nothing.
We are the KVR collective. Resistance is futile. You will be assimilated. Image
My MusicCalc is served over https!!

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Local Hardware store? Thrift/pawn shops. I found a bunch of tiny screws at a local thrift shop. Pretty much set for life in that department.
What lies behind us and what lies before us are small matters compared to what lies within us. - Emerson

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